What is chlorinated polyvinyl chloride resin?
Also referred to as chlorinated polyvinyl chloride resin (or CPVC), this thermoplastic is made from
polyvinyl chloride (PVC) by the chlorination process.
CPVC is made from PVC resin. Chlorine gas is
then fed into the PVC under controlled conditions (e.g., a catalyst as well as high temperature and
pressure). This chlorination reaction replaces certain hydrogen atoms of the PVC polymer chain with chlorine
atoms. The degree of chlorination (amount of chlorine content per 100g of resin) can vary but usually
increases the chlorine content in the resin from 56% in PVC to about 63 - 67% in CPVC.
Of particular
note is CPVC's high heat resistance relative to PVC. Typically, PVC begins to soften at fairly low
temperatures, which restricts its use in areas where heat is involved. In contrast, CPVC exhibits better
performance at elevated temperatures, maintaining its shape and mechanical properties under heat stress.
Thus, it is usable for hot - water supply systems. CPVC is very commonly used in plumbing to transport hot
water in residential and commercial buildings. When hot water coursing through the plumbing system creates
pressure, they can maintain their structural integrity and withstand introductory pressure, which PVC pipes
may not be able to do to a greater extent.
CPVC has excellent chemical-resistance properties, too.
It has excellent chemical resistance towards a variety of industrial chemicals including near to
concentrated acids and alkalis and many solvents. This quality renders it applicable and useful in chemical
processing plants, as it can be employed to manufacture pipes, fittings, and storage tanks for the
transportation and storage of various chemical compounds. Easily corroded chemicals can easily be flushed
into the constructed CPVC system. BR> BR> CPVC has good tensile strength, impact resistance and other
mechanical properties, according to the data. It can handle the pressure applied to it during process of
installation and routine use. This is extremely important when CPVC pipes are being installed in structures
as they need to withstand the stress of being cut, combined, or fitting into place without cracking or
breaking. With its impact resistance, it could also suffer from slight impacts which might happen during the
construction process, or in visibly vibrating areas, and still little deformation is acceptable.
Cost Compared to some other high - performance engineering plastics, CPVC is low cost. It has
better properties than PVC, but is more cost effective than fluoropolymers and some high - temperature
polyesters. Due to this cost - effective method, along with its remarkable properties, it has been
fundamentally implemented in different fields.
CPVC is occasionally used as an insulating material
in the electrical industry. It is used in applications which require protection for electrical components
from heat conduction and electrical conduction due to its property of resistance to high temperature and
electrical insulation. It can be used to manufacture wire and cable insulation, for instance, and is
beneficial in applications where the wires might be at risk for higher temperatures, such as in certain in
industrial contexts or in heat-generating electrical apparatus when in use.
However, as with any
material, CPVC does also have its limitations. It does not have the UV - resistant ability such as some
other plastics. When CPVC is exposed to direct sunlight for an extended period, the material can
degrade, which may lead to changes in color and a decrease in mechanical properties. So when used outdoors
it typically needs some sort of protection (e.g., painting or a UV - resistant coating).
In
summary, chlorinated polyvinyl chloride resin is a flexible and commonly applied thermoplastic material.
From plumbing to chemical processing to electric applications, its unique combination of heat resistance,
chemical resistance, good mechanical properties and cost - effective has made it an important material in a
variety of industries. Despite some restrictions, under good manage and security, CPVC can present long –
lasting and dependable performance in plenty of programs.