What is soft pvc raw material pvc resin?
PVC resin is a key raw material for soft PVC. PVC resin is a polymer formed from the polymerization of vinyl
chloride monomer itself.
With raw PVC raw material of soft PVC, we first need PVC resin particles.
These resin particles are the raw materials of many diverse soft and pliable products. Soft PVC uses a
special type of PVC resin. It typically has a specific particle size distribution that affects the
processing characteristics of the final mixture. Proper particle size gives good dispersion of other
additives, resulting in a homogeneous and high - quality product.
One of the main characteristics of
soft PVC via which PVC resin is used is the interaction with plasticizers. Plasticizers are added to PVC
resin to make it soft and flexible. The PVC resin record the plasticizer molecules like a sponge. This
absorption process modifies the resin's physical properties. PVC resin is a rigid and brittle material in
its unplasticised state. However, when plasticizers (one type are called phthalates, but there are
additional types of plasticizers, such as adipates) are added to the PVC resin, they fit themselves between
the long polymer chains of the resin. This prevents the polymer chains from being bound together, decreasing
intermolecular forces that exist, resulting in greater mobility of chains. This formulation allows the PVC
to become soft, malleable, and elastic, which are definitive properties of soft PVC products. The grade of
PVC resin also affect the durability and fromance of soft PVC products. Low - quality PVC resin has a more
chaotic molecular structure. This has resulted in superior mechanical properties for the final soft PVC
product due to a more organized structure. This can for example give improved tensile strength, making it so
the soft PVC is less prone to breakage when stretching. It also impacts the tissue's reaction to
environmental factors. A properly structured PVC resin can boost the heat, cold, and chemical resistance of
soft PVC.
In general, in the manufacturing of soft PVC products, the PVC resin is mixed with the
plasticizer and other additives. These might be stabilizers. In addition, PVC is susceptible to heat and
light, so stabilizers are also indispensable. When PVC resin is processed at high temperatures (extrusion,
injection molding, etc.) or exposed to sunlight over time, it can degrade without stabilizers. Deterioration
may result in changes of color, loss of physical protection, and reduction of the product's lifespan.
Stabilizers serve to diminish those degradation reactions by retarding them, which helps to preserve the
purity of the PVC resin and the quality of the soft PVC. Another key factor is the pureness of the
PVC resin. In relation to soft PVC, this can affect the proper processing when constraining to a recipe and
its intended functionality. Another example is that when there's contamination in the PVC resin, it can lead
to uneven absorption of plasticizers, which in turn can cause the final product to have varying softness and
looks. As a result, the PVC resin constituents must be highly pure when used as a raw ingredient for soft
PVC.
There are various grades of PVC resin which can be used for the production of soft PVC in the
market. These grades are differentiated by the degree of polymerization of the resin, among other things.
The molecular weight of the PVC resin depends upon its degree of polymerization. Typically speaking, the
higher the molecular weight of the PVC resin, the better the mechanical properties of the final soft PVC
product, although this can lead to increased levels of plasticizer needed to achieve softness. They select
the grade of PVC resin used to manufacture soft PVC products such as soft vinyl toys, flexible hoses, and
PVC leather.
Summary: soft PVC raw material PVC resin is the basis for producing all kinds of soft
and flexible PVC products. It influences the mechanical properties, the dynamic interaction with
plasticizers and other additives used as well as the quality of the finished product and how it looks. To
meet their needs, manufacturers of soft PVC industry need to know the PVC resin properties of the resin to
produce high - quality products.